|
|
|
The DI-100 LT/XL Inspection System was designed to perform visual inspection of Vials, Ampoules & Syringes and Cartridges minimizing product handling. This machine can handle a wide range of container types and sizes. Its max operating speed is 150 pieces per minute. Using one DI-100 LT/XL machine one operator can reach the same productivity of 4-5 operators in a typical manual-inspection process.
*We also offer a DI-200 inline double inspection booth which is ideal for 200% inspection or in situations when it is required to inspect in front both black and white diffusers.
Main Technical Features
Product Capabilities:
Liquid, Lyophilized, Powder and Empty Containers
Inspection Criteria
Ampoules
Cartridges
Vials
Syringes
Available Options
Automatic reject (break beam curtain or push button type)
Technical Specifications
Inspected Containers: Vials, Cartridges, Syringes and Ampoules
Container Sizes:
Machine Speeds: Up to 150 parts per minute (*container specific)
High Spin: Adjustable speeds and cycle times
Low Spin: 2 – 3 revolutions per container
Lighting (LED)
Magnification: 2.5x
*Other options available upon request
Infeed:
Outfeed:
Loading Height: 32” – 36” (815 mm – 915 mm)
Power: 120V – 60 hz
Control System: Allen Bradley HMI and PLC
Noise: < 75 db/A
Dimensions: (L x W x H): 57” x 27” x 65” (1448 mm x 686 mm x 1650 mm)
*We also offer a DI-200 inline double inspection booth which is ideal for 200% inspection or in situations when it is required to inspect in front both black and white diffusers.
Main Technical Features
Product Capabilities:
Liquid, Lyophilized, Powder and Empty Containers
Inspection Criteria
Ampoules
- Particles
- Fill Level
- Ampoules tip (static and dynamic)
- Cracks and scratches on ampoule body
Cartridges
- Cake surface (for freeze dried products)
- Fill level
- Alu-Cap (crimping, dents, etc…)
- Stopper presence/absence
- Plug crowning
- Plunger (presence, position, orientation, liquid between the ribs, etc…)
Vials
- Fill level
- Cake surface (for freeze dried products)
- Alu-Cap (crimping, dents, etc…)
- Stopper presence/absence
- Cracks and scratches on vial body
Syringes
- Fill level
- Cake surface (for freeze dried products)
- Finger grip (flange) and plunger presence
- Cracks and scratches on the whole syringe barrel
- Needle cover (damaged, bent, etc…)
- Plunger (presence, position, orientation, liquid between the ribs, etc…)
Available Options
Automatic reject (break beam curtain or push button type)
- Reject classification (4 – 6 categories)
- Validation master plan package
- Modular infeeds/outfeeds for multiple containers
- Quick container size changeover
- Repeatability options for inspection aids
- Customizable recipes
- Back to Back configuration
- Dual hood/inline configuration
- Complete line integration (accumulators, turntables, conveyors, etc…
- Rate, infeed, outfeed and reject counters
- Adjustable inclination of roller transport
Technical Specifications
Inspected Containers: Vials, Cartridges, Syringes and Ampoules
Container Sizes:
- Vials: 1 ml – 1,000 ml
- Syringes/Cartridges: 1 ml – 1,000 ml
- Ampoules: 1 ml – 50 ml
- *Other container sizes available upon request
Machine Speeds: Up to 150 parts per minute (*container specific)
High Spin: Adjustable speeds and cycle times
Low Spin: 2 – 3 revolutions per container
Lighting (LED)
- Top Tyndall: Over 700 foot-candles
- Bottom Tyndall: Over 700 foot-candles
- Background light: Over 500 foot-candles
Magnification: 2.5x
*Other options available upon request
Infeed:
- Vials: Turning block or starwheel
- Syringes/Cartridges: Worm screw or starwheel (needle down or up)
- Ampoules: Starwheel
Outfeed:
- Vials: Turning block or starwheel
- Syringes/Cartridges: Worm screw or starwheel (needle down or up)
- Ampoules: Starwheel
Loading Height: 32” – 36” (815 mm – 915 mm)
Power: 120V – 60 hz
Control System: Allen Bradley HMI and PLC
Noise: < 75 db/A
Dimensions: (L x W x H): 57” x 27” x 65” (1448 mm x 686 mm x 1650 mm)
*The information on this page is accurate as for the date of issue. Nothing herein shall be deemed to constitute a warranty, explicitly or implicitly. It is the user’s responsibility to determine the applicability of such material to any particular purpose.